VCI-2000+ Masterbatch

Buy VCI Masterbatch VCI-2000+ for manufacturing anti-corrosion PE film and packaging. Available from Alvina across UAE, Saudi Arabia and the GCC.

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VCI Masterbatch | VCI-2000+ Supplier in UAE & GCC

VCI-2000+ VCI Masterbatch is a concentrated polyethylene-based raw material for manufacturing VCI anti-corrosion film and packaging. Its formulation combines PE with composite vapor-phase corrosion inhibitors and supporting additives. Film manufacturers blend the granules with virgin polyethylene, allowing the finished packaging material to release protective VCI compounds around enclosed metal products. The manufacturer recommends a 1:50 VCI-2000+ to PE mixing ratio and a maximum film-processing temperature of 200°C. VCI-2000+ supports protection for iron, carbon steel, brass, bronze, galvanized steel, nickel, tinplate, aluminium and other listed metals. It comes in granular form with a standard 20 kg/bag delivery option. Alvina supplies VCI packaging and corrosion-control solutions across the UAE, Saudi Arabia, Qatar, Bahrain, Kuwait and Oman for industrial packaging, storage and export applications.

VCI Masterbatch – VCI-2000+ for Anti-Corrosion Film Manufacturing

Manufacturers of protective packaging need more than ordinary polyethylene when metal products must remain rust-free during storage and shipment. VCI Masterbatch provides the active corrosion-inhibiting component needed to manufacture VCI polyethylene film and bags.

VCI-2000+ Masterbatch is a functional polyethylene masterbatch made from PE, composite vapor-phase corrosion inhibitors and auxiliary additives. Manufacturers blend the granules with virgin PE before film production. Once incorporated into the finished packaging, the active ingredients release corrosion-inhibiting vapor around the packed metal.

Alvina supplies VCI corrosion-control and packaging solutions across the UAE and GCC, including Abu Dhabi, Dubai, Sharjah, Saudi Arabia, Riyadh, Jeddah, Dammam, Qatar, Bahrain, Kuwait and Oman.

What is VCI Masterbatch?

VCI Masterbatch is a concentrated polymer additive used as a raw material for manufacturing corrosion-protective plastic film. Unlike finished VCI film, VCI-2000+ comes as granules that a film manufacturer blends with polyethylene resin during production.

The VCI-2000+ formula uses polyethylene as its carrier together with composite VCI ingredients and supporting additives. After conversion into PE packaging, these active ingredients gradually release vapor-phase corrosion inhibitors. The vapor reaches the enclosed metal and adsorbs onto its surface, creating a very thin protective layer that helps interrupt corrosion reactions.

The manufacturer recommends VCI-2000+ to PE at a 1:50 ratio when producing vapor-phase anti-rust film. This relatively small addition makes it possible to convert standard PE resin into specialized VCI packaging material.

Key Features of VCI-2000+ Masterbatch

Concentrated Formula: A relatively small quantity converts ordinary PE into corrosion-protective packaging film.
PE-Based Material: The polyethylene carrier integrates with PE film manufacturing processes.
VCI Technology: Active compounds release protective vapor from the finished packaging.
Nitrite-Free Formula: The manufacturer identifies VCI-2000+ as a nitrite-free masterbatch.
Multi-Metal Protection: It supports protection for several ferrous and non-ferrous metals.
Production Flexibility: Manufacturers can process the material with standard PE granules under the recommended conditions.
Colour Option: Neutral-pH colour masterbatch may be added within the manufacturer’s specified limit.
Granular Supply: VCI-2000+ comes in granule form for convenient blending with PE resin.
Industrial Packaging: The finished VCI film suits metal storage, transportation and export packaging.

Uses of VCI-2000+ Masterbatch

VCI Film Production: Adds vapor corrosion protection to polyethylene film.
VCI Bag Manufacturing: Provides the active VCI component used in suitable anti-rust PE bags.
Metal Packaging: Helps produce packaging for ferrous and compatible non-ferrous metal components.
Export Packaging: Supports corrosion-resistant film used for overseas metal shipments.
Automotive Packaging: Helps produce protective packaging for suitable automotive metal components.
Machinery Packaging: Supports VCI film production for machinery and spare-part protection.
Industrial Storage: Helps manufacture protective film for metal products kept in warehouses.
Component Packaging: Supports packaging production for fabricated, machined and precision metal parts.

Applications Across UAE and GCC

Abu Dhabi: Suitable for manufacturers and converters producing VCI packaging for industrial metal equipment.
Dubai: Supports VCI film and bag production for export, logistics and industrial packaging operations.
Sharjah: Useful for plastic converters, packaging companies and metal-product suppliers.
Saudi Arabia: Supports local production of corrosion-protective packaging for industrial and manufacturing sectors.
Riyadh: Suitable for packaging operations serving machinery, automotive and fabricated metal industries.
Jeddah: Supports VCI packaging for stored and exported metal components.
Dammam: Useful for industrial packaging serving machinery, fabricated steel and engineering products.
Qatar: Supports corrosion-protective packaging production for suitable metal equipment and components.
Bahrain: Suitable for industrial plastic packaging and metal-preservation applications.
Kuwait: Supports VCI packaging requirements for stored and transported metal products.
Oman: Useful for industrial packaging manufacturers handling machinery and metal components.

Technical Specification

Specification	VCI-2000+ Details
Product Name	VCI-2000+ Masterbatch
Manufacturer Model	VCI-2000+ Resin
Product Type	VCI Functional Masterbatch
Carrier Material	Polyethylene (PE)
Composition	PE + Composite VCI + Auxiliary Additives
Physical Form	Granules
Recommended VCI-2000+ : PE Ratio	1:50
Maximum Processing Temperature	200°C
Colour Masterbatch Addition	Maximum 3% of VCI masterbatch weight
Colour Additive Requirement	Neutral pH
Nitrite	Manufacturer states nitrite-free
Suitable Metals	Iron, Carbon Steel, Brass, Bronze, Zinc, Galvanized Steel, Nickel/Nickel Plating, Tinplate, Aluminium and Aluminium Alloys
Test Before Use	Silver, Lead and Solder
Not Recommended	Magnesium and Magnesium Alloys
Standard Packaging	Granular, 20 kg/bag
Storage	Sealed in a cool, dry area away from sunlight, fire and corrosive substances

The values above follow the current manufacturer’s VCI-2000+ product information.

How Does VCI-2000+ Masterbatch Work?

The process starts during film production. Manufacturers weigh VCI-2000+ and new PE granules at the required ratio, mix them evenly and feed the blend into the film-processing equipment. The manufacturer recommends a 1:50 masterbatch-to-PE ratio.

After production, the finished PE material continuously releases corrosion-inhibiting compounds inside the package. These molecules travel through the enclosed airspace until they reach exposed metal surfaces. There, they form an extremely thin protective layer that helps reduce the electrochemical reactions responsible for corrosion.

This approach builds corrosion protection directly into the packaging material instead of requiring workers to apply oil or grease to every metal component.

Why Choose VCI-2000+ Masterbatch from Alvina?

VCI-2000+ gives plastic converters a practical route to manufacturing corrosion-protective PE packaging. Its concentrated formulation requires only a limited addition to the base resin, while the finished film can protect a broad selection of industrial metals.

The product also gives manufacturers flexibility when producing VCI film, VCI bags and other suitable PE corrosion-protection packaging. Alvina supplies industrial corrosion-control solutions for customers across UAE, Saudi Arabia, Qatar, Bahrain, Kuwait and Oman.

Standards, Certifications and Compliance

The manufacturer states that VCI-2000+ is SGS certified and compliant with RoHS 2.0 and REACH requirements. It also lists NACE TM0208-2013, JIS Z 1535-1994 and GB/T 16267-2008 among its applicable standard requirements.

RoHS – Restriction of Hazardous Substances
REACH – EU Chemicals Regulation
AMPP/NACE – Corrosion Standards
JIS – Japanese Industrial Standards

For procurement or compliance submissions, confirm the latest test reports and certificates for the exact supplied batch.

Frequently Asked Questions

1. What is VCI-2000+ Masterbatch?
VCI-2000+ is a concentrated polyethylene-based VCI additive used to manufacture corrosion-protective PE film and packaging.

2. What mixing ratio should manufacturers use?
The manufacturer recommends mixing VCI-2000+ with PE at a 1:50 ratio for VCI anti-rust film production.

3. What is the maximum recommended processing temperature?
Heating zones in the blown-film machine should not exceed 200°C according to the manufacturer’s processing instructions.

4. Which metals can VCI-2000+ protect?
Listed metals include iron, carbon steel, brass, bronze, zinc, galvanized steel, nickel, tinplate, aluminium and aluminium alloys.

5. Can manufacturers produce coloured VCI film?
Yes, but the manufacturer limits colour masterbatch to 3% of the VCI masterbatch weight and specifies a neutral pH.

6. What is the standard packaging size?
The manufacturer lists VCI-2000+ in granular form with 20 kg/bag as the delivery type.

7. Where can customers source VCI Masterbatch in the GCC?
Alvina supplies VCI corrosion-control solutions across UAE, Saudi Arabia, Qatar, Bahrain, Kuwait and Oman.

Conclusion

VCI Masterbatch VCI-2000+ provides the active corrosion-control ingredient needed to manufacture specialized polyethylene anti-rust packaging. Plastic converters can blend the granular masterbatch with virgin PE and process the mixture into VCI film for suitable industrial packaging applications.

Its 1:50 recommended mixing ratio, broad metal compatibility, nitrite-free formulation and compatibility with PE processing make it practical for VCI film and bag manufacturing. Correct temperature control and storage remain important because processing above 200°C or exposing unused material to moisture can affect performance.

Alvina supplies VCI-2000+ and corrosion-protection solutions across Abu Dhabi, Dubai, Sharjah, Saudi Arabia, Riyadh, Jeddah, Dammam, Qatar, Bahrain, Kuwait and Oman.

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